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Bearing Failure

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Bearings Plus can offer technical support in diagnosing bearing and coupling damage and problem. Bearing Failure Analysis is provided with recommendations to cure or eliminate the source of failure. Technical support is offered for bearing inspections, and supervisory support in bearing installation and trouble shooting. The types of failure and the tools utilized by our engineering and technical services group include, but are not limited to, the following:

Types of Failure

Babbitt fatigue failures and cures
Bond failures
Brinelling and fretting wear in bearing pads and shells 
Babbitt wiping and overload conditions
Babbitt creep and thermal ratcheting
Cavitation damage
Electrical shaft currents damage
Scoring by foreign matter or dirt
Corrosion damage
Pad flutter
Porosity and blisters in babbitted bearings

Tools for Bearing Failure Analysis

Metallurgical analysis of babbitted pads and bearing shells
Experimental and analytical stress analysis of bearing components
Macroscopic and microscopic analysis and micrographs of sectioned bearing parts
Analysis of thrust bearing stresses and loads at static and misalignment conditions
Vibration analysis and calculation of the static and dynamic loads on the bearings
Analysis of power loss, heat generation, and lubricant flow requirements
Inspection and analysis of bearing assembly and interference fits. This analysis takes into account both the housing and the bearing shell flexibility 
Testing of radial and thrust bearings for wide range of sizes and speeds
Testing to measure power loss, bearing metal temperatures, oil inlet and outlet temperatures, stiffness and damping coefficients at various speeds and loading conditions
Testing in oil, water, and other fluids to simulate actual lubricant conditions, especially for process lubricated bearings
Testing dry running bearings in radial and thrust applications to experimentally determine the PV limits, operating temperature, friction coefficients, and wear rate

 

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